| Drum
Reconditioning:
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Reprinted
from Plant Engineering
Mort Klausner Eliminated
The Problemof Oily Waste Water Without Lifting a Finger.
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Each
barrel is carefully inspected to insure that all of the impurities
have been stripped away and that no holes exist to create
leakage.
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Have
you ever stopped to wonder what becomes of all those filthy, dirty
dented barrels that are discarded every day after carrying petroleum
products, solvents, chemicals, and other products that in some way
go into what we wear or eat or make us mobile? Probably not.
They aren't just thrown away. Can you imagine hundreds of thousands
of barrels tossed by the side of the road like beer or pop cans
or forming a mountain at dump sites? It just doesn't happen. So,
it is necessary to salvage those barrels and recondition them to
be used again in fresh new colors and ready to have their second
or fourth or fifth life transporting something which makes our lives
just a little bit easier.
But
then another just as serious problem is created. Greasy, slimy waste
oil. It can't be drained into our sewers. It can't be recirculated.
Chemicals could probably neutralize it or in some way dissipate
it, but what about the cost and the presence of that chemical in
your water?
Klausner
Barrel of Cleveland, Ohio found the perfect solution. No supervision
is needed. No waste oil or water is poured into the sewer system.
The cleaned water can continually be used again. And, an oil reclaimer
even comes and takes all the recovered oil away - approximately
3,000 gallons a week.
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Grease
and waste
oil are drawn
off the top of
a settling tank
enabling all of
Klausner Barrel's
water to be
reused in its barrel
stripping operation. |
OIL SKIMMERS, INC. PROVIDED THE SOLUTION.
When
Morton Kalusner, owner of Klausner Barrel, realized he was going
to have to clean up the water his operation used, he began looking
for something that would not need to be supervised or manually operated.
He wanted something that wouldn't need continual maintenance due
to the complexity of its design. He wanted a method to recover large
quantities of many different types of oily wastes. And, he didn't
want something that would take a large bite out of his profits.
The
method he found to fill this steep bill was a floating tube system
unlike any other waste oil retrieval system available, offered by
Oil Skimmers, Inc. of Cleveland, Ohio. The closed-loop tube is made
of flexible, specially formulated plastic which attracts oil, but
not water as it slowly moves over, under and around debris and other
trash. The collector tube is then continually drawn through scrapers,
and the clean tube is returned to the water surface to gather more
oil.
The
simple design not only eliminates frequent maintenance, but makes
whatever maintenance does become necessary a simple task. To ensure
low maintenance, the external parts which contact the grit-laden
oil on the collector tube as special high-abrasion-resistant ceramic,
including the drive wheel, scrapers and pressure blocks.
"We
originally bought one Model 5H oil skimmer.
Shortly after that, we bought three more. They are all used at the
same time, in different parts of our operation, each pulling out
a little more oil," Klausner remarked. "I looked at other
types of skimmers, but this one did the job for probably less money
and without the maintenance that some other units would likely require.
"We
reclaim 3,000 gallons of waste oil a week, but that includes all
kinds and grades of oil. If it were all one kind or grade of oil,
we could put all that reclaimed oil in a confinement tank and sell
it for further use elsewhere. The way it is, I'm just glad somebody
takes it away for me.
"Now,
all of our water is reused. None is flushed into the sewers. The
sludge is then captured and shipped out to an approved landfill."
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After
the barrels are reconditioned, they are repainted in the color
of
the company purchasing the "good as new" drums. |
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NO MORE OIL. NO MORE PROBLEM. THE 5H JUST KEEPS ON WORKING.
"Approximately
1,000 barrels go through here a day," states Klausner. "Two
at a time are continually dumped into a vat containing a solution
heated to 190° F to clean the barrels inside and out, stripping
them of all impurities and even stripping off the paint. We then
check the barrels for leaks, blow out the dents, repaint them in
the color of the customer and then return them."
A lot
of water is used. And, a lot of grease and oil is stripped from
the thousands of barrels that go through Klausner Barrel each week.
The Oil Skimmers, Model 5H
will keep on handling this oily residue 24 hours a day, seven days
a week, making life a little bit easier for the plant operator where
tramp oil becomes a by-product.
BARREL
INDUSTRY GREATLY AFFECTED BY CHANGE
At
"a couple of million dollars in revenues," Klausner describes
his business as medium-sized. Some operations of the same type are
smaller and some are much larger. Approximately 40% of his business
involves the reconditioning of the 55-gallon drums. The rest of
his business involves the buying and selling of barrels.
To
transport these many, many barrels, he owns seven tractors and 27
trailers, with four or five trucks on the road at one time. Klausner
Barrel services an area covering Michigan, Pennsylvania and New
York State as well as Ohio. And, newspaper clippings framed and
yellowing with age hang on the wall, linking Klausner to different
people and events, such as the 21 miles of barrels which Klausner
supplied to detour traffic when the Harvard-Denison Bridge in Cleveland
was under repair.
Eighteen
people are employed at these operations, including Mort's son, Harry,
who starts from the ground up during the summers getting ready to
someday run this thriving business. He will be the fourth generation
to have controlled Klausner Barrel. Mort's grandfather was a cooper,
making barrels with wood and ropes at a time when just about everything
was shipped in such containers.
As
the years passed, things were shipped differently and packaged in
other ways. The wood barrels gave way to steel. The population in
America grew and it became necessary to reuse these barrels. With
this necessity came the realization that we must protect our environment.
And, that meant that industry had to clean up after itself.
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